A total pre cast prestressed concrete structure might combine structural prestressed steel reinforced concrete beams, columns, double "t"s or hollow core slabs with insulated wall panels, spandrels or architectural precast panels to construct buildings with both form and function. Access the full videos library and playlists. StoPanel Impact ci prefabricated wall panels include steel framing, gypsum sheathing, and StoTherm ci system, designed specifically for large and small missile impact performance. By utilizing a center wythe of rigid polyisocyanurate insulation, our panels can be specified with R values up to R19. Our precast concrete insulated wall panels are ideal for the following applications: Since the first block of concrete produced under the Nitterhouse label back in 1923 to the broad range of concrete products we manufacture today, our focus has always remained on making the best possible products. Precast concrete panels are poured off site and delivered at the exact time and in the sequence you request. Concrete Panel Ltd are a prestressed and precast concrete wall specialist. Manufactured in our Leesburg, Florida plant, our architectural precast panels and cladding provide a strong, durable facade. We're also the only authorized distributor of Superior Walls in Western Canada. Concreteworks East's precast concrete wall panels are the perfect complimentary element to any space as they bring the unique style and texture of precast concrete. Sound Insulating. We offer a variety of prefab walls and precast concrete products including foundations and panels. PCI Certified is a recognized standard within the precast concrete industry. Rs 90 / Square Feet Get Latest Price Product Details: It's the industry's only precast concrete cladding system that does it all. Serving Utah, Washington, Oregon, California, Nevada, Arizona, New Mexico, Colorado, Wyoming, Idaho, and more.. Decorative precast concrete panels make sense because the product is: Shown to the right is a custom decorative concrete panel made for Mayport Naval Station. With endless options for architectural design creativity, architectural precast wall panels can be used on both interior and exterior walls. Precast concrete walls are constructed by casting concrete in a reusable wall mold or form which is then cured in a controlled environment, transported to the construction site and lifted into place. precast concrete wall panels, which offer a limitless variety of shapes, styles and colors. High-Quality Structural Precast Concrete For example, use 36- or 48-foot bays for 12-foot wide panels, and 40-foot bays for 10-foot panels. Lafarge precast concrete Insulcore sandwich wall panels are produced at our Edmonton facility, for the majority of projects the standard production process comprises of a combination of pre-stressed strand, 75mm base layer of concrete. Typical sizes: 12 to 16 in. Search for documents by category, system, or document type. We work closely with our customers to design and engineer customized, architectural precast cladding that fulfills their design ideas and meets their technical requirements. Our centralized location affords us quick and easy access to major highways so that we can get our products delivered and installed throughout the Mid-Atlantic states and beyond. Looking for aprecast concrete panels manufacturer? Search for products by product name, number, system category or product category. The roofing design and materials make it challenging to penetrate the roofs for ventilation. The widest selection of envelope solutions to meet all of your performance needs. Anarticle in the Journal of Construction Engineeringdocumented a 2016 research project that compared the cost of precast concrete to pouring concrete on-site. To this end, five MRAs from recycling plants were characterized, out of which two were selected to develop SCC. With a broad range of available finishes and customizable specifications, you get the exact product you require to fit your project every time. Our expanded manufacturing capabilities offer you more choices, more flexibility and higher precast performance. The exterior precast walls are made using highly insulated panels (R-value 22) that are furred out on the inside and finished conventionally with drywall. The structure of the precast concrete wall panel extrusion machine 1. Typical heights: 8 to 50 ft. Oldcastle Infrastructure walls are available with a variety of finishes, textures, colors and patterns to meet specific project needs. On-time delivery with what you need when you need it. Using precast concrete provides the ideal system for resilient structures allowing for easy maintenance. From wall panels to columns , we can create the cohesive brick panel system that youre looking for. Nitterhouse Concrete Products. Durable StoPanel systems withstand continued and repeated exposure to the sun, thermal contractor and expansion, and wetting-and-drying cycles features that lessen maintenance and lengthen the structures lifespan. For further information regarding Prestressed Wall Concrete Panels Please contact a member of our agriculture Sales Team on 028 2565 2566, Ext 1 Make an Enquiry Features & Specifications Product Dimensions Delivery & Install StoPanel Systems are fully engineered, tested, code compliant wall panels in a wide variety of aesthetic faade surfaces. Easy to reconfigure. Play Video Precast Concrete Wall Panels PermaFence The ultimate in precast fence panels and wall systems Ballistic Resistant Ballistic resistant, high security, precast concrete fence PermaWall 1.0 Precast concrete panels always cost less than site-poured concrete. They stand up to the harshest weather, rain, and wind and continue to look good year after year. These finishes are very smooth and most often remain "as cast" in the finished construction. StoPowerwall Stucco systems incorporate Stos high-performance components along with Sto DrainScreen drainage mat and Crack Defense, an additional fortification layer for crack prevention. The back-up system is what connects the wall panel to the structural system of the building and often provides the furring for interior finishes, such as drywall to be attached. The fourth side is typically troweled to match the other three sides as closely as possible. This face can be made with virtually any type of finish. NOISE WALLS With precast concrete's high density, it can absorb sound better than other materials. With precast concrete panels, there is no downtime waiting for concrete to dry. Complete rainscreen systems with all the system components from one manufacturer. Explore our products Learn more about Superior Walls Light or "lite" walls are shear walls used in parking structures cast with an opening in their center to provide visual continuity and to allow daylight or artificial illumination to penetrate deeper into an interior. Our precast concrete insulated wall panels are ideal for the following applications: Food-processing facilities Large warehousing complexes Industrial manufacturing operations Private and public educational institutions Retail outlets, malls and stores Contact Nitterhouse Concrete Today THE REPUTABLE NAME IN CONCRETE PRECAST WALL PANELS Nitterhouse Concrete Products manufactures precast walls you can depend on to meet your specifications, achieve your aesthetic vision and remain strong and durable over time. Panels with "punched" openings (Figure 14a) are easier to handle than L or C shaped panels (Figure 14b). Precast concrete wall panels provide a single cladding assembly built by one certified manufacturer in a controlled environment. Almost an entire building can be made from precast components: beams, columns, slabs, wall panels, staircase, and cornices. These can be panelized and erected in either a horizontal or vertical position and used on all types of structures, from residential to commercial, institutional to industrial. Concrete masonry panel walls are supported at each building story by means of concrete beams, concrete slabs or steel members. Some can also be designed as loadbearing. The installation of your precast concrete wall panels is quick and efficient. Strictly composed of precast concrete and are at a minimum of 6" thick. When manufacturing architectural precast wall panels we adhere to PCI's strict standards with regard to dimensional tolerance, color consistency, and finish variations. StoPanel Systems Prefabricated Exterior Wall Panels are a better alternative to precast concrete wall panels. Precast concrete sound walls can be designed to blend in with a city's architecture and local topography, or even to capture a community's theme or identity. After a test sample is hardened and tested, workers pour it into pre-made molds. This modular nature also enables individual wall panels to be replaced in the unlikely event of excessive damage. The Precast concrete wall systems offer also a wide variety of shapes, colors, textures, and finishes to the designer. Because precast brick offers so many functional benefits and is quick to produce, a precast brick panel system is an excellent choice for your building. 2. The sandwich design of our precast walls allows for a beautiful architectural finish on the exterior, and a strong, durable concrete interior as well. At Nitterhouse, we coordinate with your on-site staff of project managers and construction crews during the installation phase to ensure that our products arrive promptly and meet all your specifications. If you are having problems finding information, please contact us here. Explore Our Brands CHISEL STONE Learn More Builders can quickly install precast concrete wall panels year-round, hastening project timelines. GFRC panels allow for great aesthetic details and extensions, such as cornices, due to the manufacturing process. SlenderWall producers can make panels in any color or texture that is found within the PCI Color and Texture Guide. Our individual panels can reach heights of 73 feet and growing, and depending on the plant of origin, panel widths up to 13 ft. 6 in. Large panel systems are useful for the construction of apartments and hotels. If you are interested in learning more about precast concrete wall panels for your construction project, all it takes is a phone call (or an email.) Our lightweight, easy-to-handle system combines all wall components: continuous thermal insulation, air and moisture barrier, and installer-friendly, adjustable sub-framing system under a single system warranty. Builders apply facade on-site. The two layers of concrete, often referred to as concrete wythes, are connected by one of many wythe-connecting systems. Fabcon nearly reinvented the category in 2001 with the introduction of VersaCore panels. The effectiveness of precast shear walls is largely dependent upon the panel-to-panel connections. SlenderWall is a high performance, thermal and fire code compliant, ASTM E119 fire tested, architectural precast composite modular cladding system.Reduce structural costs and on-site trades with the only envelope system that combines the proven technologies: architectural precast concrete, PVA fiber and welded wire reinforcing, stainless-steel . Architects and builders in the market for a smarter wall design and construction method than precast concrete wall panels should consider Sto Panel Technology partnerships between leading contractors, fabricators, and Sto Corp. the number one global manufacturer of building envelope solutions. Roof dead load = 20 psf. Insulated, 220mm-thick, precast sandwich wall panels (70mm concrete externally, 50mm XPS foam, 100mm concrete internally) commonly used in residential construction achieve a total R value of 2.42 (refer to Insulation). StoTherm ci systems integrate continuous insulation, air and water-resistive barrier, and drainage to create an energy-saving wall system with tremendous design flexibility. Typical widths: 4 to 15 ft. Vibrating Motor. Finishes: Lite walls are cast in a horizontal position, with three of the four sides created with a form. Leesburg Concrete can provide all the textures and colors found in the Precast Concrete Institute (PCI) Guide. You can have flat panels or with a Bevel edge. Commonly used as an enclosure system and attached to the superstructure which supports the panels. Precast concrete wall systems can be comprised of a variety of shapes, and wall types. A family of solutions offering superior protection against air & moisture intrusion. |. These wall systems require some form of insulation and an interior wall/finishing system to complete the building enclosures. Manufacturing takes place at our 127,500 square-foot facilities in Chambersburg, Pennsylvania. In addition, architects can choose from unlimited forms, colors, and textures for precast concrete cladding panels and various finishes, including precast concrete brick panels, exposed aggregate, sandblasted, stone, and thin brick veneers. Over 24 colors and 500 texture options are at your . Can be loaded on one or both sides. Walls Durable precast facing panels allow for a wide variety of surface textures and custom sizes. It is comprised of four different finishes, with three different integral colors. Flames may also spread outside the building (auto-exposure) from a floor to above the floor. Typical heights: 8 to 50 ft. This concrete is the best possible defense against residential insect infestation, including those that could seriously damage structures, like termites. Select finishes for your project by finish type, system type, texture or aesthetic. Roofs, walls, floors, and staircases can all be constructed from the material. The following technical drawings cover the use of precast concrete wall panels. diy precast concrete wall panels,precast wall manufacturing process,diy precast concrete fence panels,diy precast concrete wall panels b&q,precast concrete f. 2655 Molly Pitcher Hwy | Chambersburg, PA 17202, Detail Drawings, Load Tables, & Specifications, Private and public educational institutions, our 127,500 square-foot facilities in Chambersburg, Pennsylvania, submit our online information request form. In addition, we provide numerous aesthetic faade surface options, accommodating all the needs of your designs. StoPanel Mineral ci prefabricated wall panels include steel framing, gypsum sheathing, mineral wool non combustible continuous insulation, continuous air and water resistive barrier and StoTherm Mineral ci faade. Finishes:As with typical wall panels, the panels are cast in a flat orientation, so the form side is regularly the side that will be exposed to view in the final construction. When you opt for precast brick, your project can be completed in far less time because of its efficient manufacturing process. per square foot compared to approximately 85 lbs. Typical thicknesses: 5 to 12 in., including 1 to 4 in. Supplying to anyone from large construction companies, all the way down to residential home owners, Atlas offer a comprehensive supply of most precast concrete structures. Large precast concrete wall panels are produced on our casting beds to ensure flat, uniform panels. Give us a call orsubmit our online information request formfor additional details on our precast concrete wall panels. This can easily be increased by selecting foam of 80mm or 100mm. PRECAST SYSTEMS ENGINEERING MANUFACTURING INSTALLATION, [a-zd!#$%&'*+-/=?^_`{|}~u00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [x01-x08x0bx0cx0e-x1fx7fx21x23-x5bx5d-x7eu00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [x01-x09x0bx0cx0d-x7fu00A0-uD7FFuF900-uFDCFuFDF0-uFFEF], [a-zd-._~u00A0-uD7FFuF900-uFDCFuFDF0-uFFEF]. The back-up systems are often used to attach drywall and/or other finish materials. Corrosion Resistant | Weather Resistant | Fire Resistant | Quick Erection Method | Beautiful Appearance, Tensile | Load | Shear | Air | Unit Weight | Temperature | Slump, Capable of40 yards per hourin our state-of-the-art manufacturing facility which includes a computer-controlled mixer. Solid wall panel refers to walls being made of solid concrete as opposed to including integral insulation. The elements should be connected as much as possible. These audits are done by third-party engineers who ensure our precast concrete products are manufactured to the standards published in the PCI quality-control manuals. Its continuous 2.5-inch layer of insulation increases the static R-value by as much as 250% over many construction methods, including site-cast panels and CMU construction. Call us at 352.787.4177 or email us today to get started on your project. For more information, please contact the NPCA technical department or find an NPCA member in your area. They allow for quick and straightforward exterior finish wall application for a building. Once the panels are installed, they provide exceptional resistance to moisture, which makes them highly sanitary and easy to maintain. Removal of the steels fire protection coating exposes the steel to potential fires. Precast homes are built using many precast concrete elements. All Rights Reserved. The erector crew professionally installs the panels. Get your project started right with Nitterhouse Concrete today! Traditional brick installation must be performed on-site by skilled brick masons, increasing the time and labor costs on your project. StoPanel Classic ci prefabricated wall panels include steel framing, gypsum sheathing, continuous insulation and air and water resistive barrier and StoTherm ci faade. 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